Project Overview
Over a focused two‑week delivery window, our Land Department—led by Director John Ward—replaced and improved critical 2” SCH40 carbon steel steam process pipework at a waste recycling facility in Hartlepool, North East England. The team resolved long‑term steam erosion on an ageing process line by fabricating and installing 22 metres of new pipework, including seven bends and eight flanges. As a result, the project restored system reliability and extended the operational lifespan of the line. In addition, this work supported a wider continuous improvement programme designed to enhance plant performance and reduce unplanned maintenance interruptions.
Objectives
The project aimed to deliver a full “new‑for‑old” replacement of the existing 2” SCH40 carbon steel steam line. The team set out to create a more robust and modernised system capable of withstanding the harsh conditions of steam‑based operations.
To achieve this, they eliminated leak pathways caused by ageing screwed joints and upgraded the system to a fully welded construction to boost durability and reduce maintenance needs. Furthermore, the team ensured all work took place within a strict shutdown window to avoid operational disruption. They also provided full material and weld certification upon completion to meet compliance, traceability and client‑assurance requirements.
Project Delivery
The project team replaced the existing screwed steam line with fully welded 2” SCH40 pipework to remove leak points and improve long‑term integrity. They fabricated and installed 22 metres of pipework, along with seven bends and eight flanges within a tightly controlled shutdown period. Moreover, all welding used TIG processes, followed by production testing and supported with full weld and material certification. The team also managed access challenges at height on platformed areas through careful planning, ensuring a safe and efficient installation without affecting the project schedule.
